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Mill Scale

Mill scale is preferred for its versatile applications across industries, serving as a cost-effective raw material for various processes. Its high iron content makes it desirable for recycling in steel production, reducing waste and enhancing efficiency.

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Get In Touch With Us

We've been empowering industries worldwide with our exceptional range of premium metals and minerals.

+91 9698971169


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Overview

Mill Scale is a flaky surface that forms on the exterior of steel and iron products during the hot-rolling process. It is a byproduct of steel manufacturing and is composed mainly of iron oxides, with traces of other metallic elements such as manganese, silicon, and sulphur. This layer of scale develops as a result of the oxidation on the surface of the metal when it is exposed to high temperatures in the rolling mill.

The formation of mill scales occurs when iron oxides on the surface of the metal react with oxygen in the air. This reaction produces a layer of iron oxide compounds, primarily magnetite (Fe3O4) and hematite (Fe2O3), which adhere to the surface of the steel or iron product. Mill scale typically appears as a dark, rough, and flaky coating on the surface of the metal, ranging in thickness from a few micrometres to several millimetres, depending on the duration and intensity of the rolling process.

While mill scale is considered a waste product in steel manufacturing, it has several potential uses in various industries. One of the primary applications of mill scale is as a raw material in the production of iron and steel. It can be recycled back into the steelmaking process through a process known as sintering, where it is mixed with other iron-bearing materials and heated to form sinter, a porous material used in blast furnaces.

Additionally, mill scale is used in the production of ferrous sulphate, which is used as a precursor in the manufacturing of various chemical products, including fertilisers, water treatment chemicals, and pigments. It can also be utilised in the production of cement clinker, where it acts as a source of iron oxide, enhancing the colour and strength of the final product.


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Have Questions About Mill Scale?

Mill scale has several valuable applications. It is used in the production of iron-based products and in cement manufacturing as a raw material for clinker. Additionally, it is recycled in the steel industry for sintering, contributing to resource efficiency.

Mill scale can be recycled within the steel production process. By returning it to the furnace, steel mills can recover valuable iron content, thereby reducing waste and making efficient use of resources.
Using mill scale in the production of iron and steel can reduce the need for other raw materials. This can lower material costs for manufacturers since mill scale is often available at a lower cost compared to primary raw materials like iron ore.
Mill scale can be used as a raw material in the manufacturing of cement clinker. It provides iron oxide, which acts as a fluxing agent in the cementation process, helping to form the required cement phases and contributing to the overall efficiency of the cement kiln.

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Stats & Charts

The pie chart illustrating mill scale usage across various industries highlights the diverse applications of this byproduct of steel production. The largest segment, representing 30%, is dedicated to recycling within steel production. This significant portion underscores the value of mill scale in recapturing iron content and reducing waste, making the steelmaking process more resource-efficient and cost-effective. Cement production claims the second-largest share at 25%, reflecting mill scale's role as a crucial ingredient in clinker production. By providing iron oxide, it acts as a fluxing agent, aiding in the formation of essential clinker phases and enhancing the overall efficiency of cement kilns.

Ferroalloy production, with a 15% share, utilises mill scale to supply iron, reducing the reliance on more expensive raw materials and improving economic viability. The construction industry, accounting for 10%, benefits from mill scale by incorporating it into concrete, enhancing density and strength. Another 10% is used in sintering processes within steelmaking, where mill scale helps agglomerate fine particles into larger lumps suitable for blast furnaces. Pigment production, representing 5%, leverages the high iron content of mill scale for producing iron oxide pigments used in various applications, including paints and coatings. The remaining 5% encompasses other uses, highlighting the versatility of mill scale in different industrial applications. This distribution not only demonstrates mill scale's economic and environmental benefits but also its integral role in multiple manufacturing processes.


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Recycling in Steel Production
Cement Production
Farroalloy Production
Construction Industry
Sintering
Pigment Production
Others

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Elevating Industry Standards with Precision and Expertise

We raise the bar in our industry through meticulous attention to detail and unmatched skills of our team. We’re committed to excellence and credibility in every aspect of our operations.


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Quality Control System

We enhance our industry operations frequently, relieving you of the worries associated with the quality of our products.

Accurate Testing Processes

Our rigorous testing process ensures precise product standards, maintaining our reputation for reliability.

Highly Professional Staff

Highly skilled workers, with their expertise, drive our unwavering commitment to excellence.

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Get to know our clients’ experience with us

Success Stories

I can confidently say that partnering with Vigraham has been one of the best decisions we've made. Their supply of mill scale has been consistently high-quality and reliable, significantly enhancing our steel production efficiency. The team at Vigraham is incredibly responsive and professional, ensuring our operations run smoothly. We look forward to a long and prosperous partnership.


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Mohammed

General Manager

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